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1. Centering steaming, without yellowing
The processing of shelled quail eggs is mainly to ensure the yield of finished products after shelling, and the key issue to ensure the yield of finished products is the yellowing of quail eggs during the steaming process. The quail egg steaming process developed by our company is divided into two parts: centering steaming and steaming. For the centering area, the structural principle is adopted to ensure the centering steaming of quail eggs without yellowing, thereby ensuring the yield of finished products.
2. Save labor and achieve high production efficiency
This assembly line is equipped with automatic continuous cooking and chain drive, with speed regulation function (cooking speed regulation and water flow speed can be adjusted), simple and convenient operation, reduced labor intensity, improved cooking efficiency, saved labor, and reduced labor costs.
3. Energy saving
The heating method of this assembly line adopts boiler heating or electric heating, and the steam leakage prevention structure can effectively prevent steam from overflowing, which is conducive to maintaining the temperature inside the steam machine. The double-layer insulation structure greatly reduces energy consumption and has excellent energy-saving characteristics.
4. Easy to operate, high intensity, operating temperature, low failure rate
The whole machine is made of 304 stainless steel, with smooth operation, stepless frequency conversion speed regulation, low noise, high strength of stainless steel mesh belt, small elasticity, not easy to deform, and easy maintenance.
5. Easy to maintain and clean
Put the materials into boiling water for steaming, and drive them forward through a mesh chain conveyor. It has a mesh belt automatic cleaning device, which can automatically clean the mesh belt during continuous production. The conveyor belt can be automatically cleaned during machine operation, ensuring the cleanliness of the machine and easy maintenance and cleaning.
Our company's egg steaming, boiling, cracking, and peeling production line has the characteristics of high production efficiency, stable performance, and labor saving. The eggs have less damage, high output, and are centered, making them suitable for poultry eggs, quail eggs, and other egg products.
Working principle of egg quail egg steaming and cooking assembly line equipment
Steaming and Cooking Area:
The material falls into the water and is stirred and rolled by the rolling water in the tank. During the rolling process, the egg is heated and then enters the next process.
Cooling zone:
After the egg products are transported to the cooling zone, they are cooled with room temperature water. The water in this cooling zone can be recycled or replaced regularly.
Crushing area:
After cooling, the eggs are subjected to shell breaking treatment by a shell breaking machine. The steel bars used in the shell breaking machine are welded into circles to form a drum shape. After the eggs are transported into the shell breaking machine, the drum rotates to drive the eggs to roll, and the collision between the eggs is used to achieve the purpose of shell breaking.
Shell stripping machine:
By driving the gear operation through the rotation of the motor, the sponge is mechanically driven to move up and down and the rubber tube rotates, generating friction to tear the shell of the quail egg from the surface, achieving the effect of removing the shell. It can be used in the processing industry of Soy egg, quail eggs and other snack foods, and white eggs.
The quail egg steaming and shelling production line and the quail egg brine production line are complete sets of quail egg Soy egg processing production line equipment produced by our company, which can be customized according to customer needs.
The steaming, boiling, and braising production line is a complete set of processing and production equipment that integrates soaking and cleaning, spiral steaming, shell crushing, and braising. The equipment has high automation programs, and fresh eggs are soaked before steaming. After boiling the boiled eggs and crushing the shells, they are washed with large amounts of water, cleaned, and selected before processing. The whole machine is made of 304 food grade stainless steel, which is safe, hygienic, reliable in quality, and easy to maintain. At the same time, it is produced on a continuous assembly line with high production efficiency and saves labor. This production line uses a mixture of steam and water for heating, saving energy consumption. This production line is suitable for the processing and production needs of egg processing enterprises such as shelled quail eggs.
technological process
1.Pre cooking and deep cooking pots
The body is made of stainless steel plates and square tubes, which can achieve pre cooked quail eggs. Professional design, strengthen all spare parts. The overall structure, except for the fan and hoist, is made of stainless steel and has a glossy and neat appearance. The connecting packaging parts make it simpler and faster. This device is suitable for large, medium, and small egg processing industries
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Product name |
Quail Egg Boiling Machine |
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Model |
HT-JZZ300 |
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Capacity |
300kg/H |
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Power |
750W |
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Voltage |
220V |
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Dimension |
900*1200*1800mm |
2.Upgrade cooling pool
This pool body is composed of stainless steel and square tubes. The shaft, sprocket, and egg delivery chain are made of stainless steel. The speed is adjustable. Above the pool is the lifting part of the cooking pot.
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Product name |
Hoist and Cooling Machine |
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Model |
HT-LQ300 |
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Capacity |
300kg/H |
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Power |
750W |
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Voltage |
220V |
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Dimension |
900*1200*1800mm |
3.This section uses stainless steel square tubes and mesh, and the broken shell shaft is made of stainless steel round steel. The conveying shaft is made of round steel and round tube. Adjustable speed. The motor and chain are made of ordinary materials. The bearing seat is made of zinc based alloy.
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Product name |
Quail Egg Breaking Machine |
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Model |
HT-SD300 |
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Capacity |
300kg/H |
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Power |
200W |
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Voltage |
220V |
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Dimension |
1000*1200*1300mm |
4.The shell stripping shaft is made of 304 material, and the rubber hose is imported from Japan. The shell stripping shaft seat is made of square copper blocks, and the other end of the shaft is supported by high-strength nylon.
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Product name |
Quail Egg Shelling Machine |
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Model |
HT-HM300 |
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Capacity |
300kg/H |
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Power |
1100W |
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Voltage |
220V |
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Dimension |
1000*620*1000mm |
5.Transferring quail eggs
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Product name |
Conveyor Belt |
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Model |
HT-CB300 |
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Power |
120W |
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Voltage |
220V |
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Dimension |
1900*480*400mm |
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